I finally got around to getting some work done on my D16 block today. I sprayed degreaser on it again and pressure washed the left over shavings from doing the cylinder wall notching last December. I also got around to using my new tap and die set and did some thread chasing on the smaller threads. I didn’t touch the top head stud threads and the bottom main cap threads because I didn’t want to mess those up just in case I made a mistake. I’ve been lacking on doing any updates on this build as I haven’t really done anything since mid December ‘08 but I’m hoping to get it  going forward again very soon. My next step is to drop off the block, crankshaft, main bearing cap, Vitara pistons, connecting rods and bearings at the machine shop to get everything all matched up and machined, and  hopefully assembled before end of February.

Tapping threads on my D16 Block

D16 block with cylinders showing slight surface rust.

Image of my crankshaft and my main bearing cap.